The Future of Blow Molding Control

Live Optimization, Guided Interaction and Control

A control system that doesn't just operate – it guides, supports, optimizes during the process, and provides complete control over your entire blow molding system.

100%
Modular
360°
Control
4.0
Industry Ready
BlowLOGIC Display Interface

About AST

Over 40 years of expertise in plastics processing and innovative solutions

AST Kunststoffverarbeitung GmbH is a leading European manufacturer of plastic containers and drums with decades of experience in blow molding technology. Our commitment to quality, innovation, and sustainability drives everything we do.

Innovation & Technology

Decades of experience in blow molding combined with continuous investment in state-of-the-art machinery. We manufacture according to the latest technology standards.

Top Quality

Certified quality management (ISO 9001:2015) and energy management (ISO 50001). Our products meet the strict requirements of ADR (UN approval) and are HALAL certified.

Fast & Reliable

Short delivery times thanks to large warehousing and perfectly organized logistics. Four production sites across Europe ensure comprehensive supply security.

Circular Economy

With our CIPACKS (CIrcular PACKaging Solutions) take-back system, we close the loop. We clean and reuse containers or recycle them to create new products with up to 100% recycled content.

European Presence

Four production sites serving customers across Europe:

🇩🇪 Germany Erndtebrück (HQ) & Gemmingen
🇬🇧 United Kingdom Wrexham
🇧🇪 Belgium Hoogstraten

From Machine Building to Software Control

To maximize overall production efficiency, we build our own blow molding machines equipped with our own custom-tailored control system designed specifically for production needs. This vertical integration gives us complete control over both hardware and software, allowing us to optimize every aspect of the manufacturing process.

This is where BlowLOGIC comes in

What is BlowLOGIC?

A comprehensive control system designed to revolutionize extrusion blow molding operations

Complete Control System

BlowLOGIC manages everything from melting the plastic to shaping it into bottles, jerrycans, or technical parts with precision and efficiency. Built specifically for extrusion blow molding machines.

Expert Development

Developed by AST in collaboration with Beckhoff, based on current TwinCAT 3 technology. Combines practical production experience with cutting-edge automation platform.

Modular & Open

Unlike rigid "black-box" controls, BlowLOGIC is modular and open. Modern HTML5-based visualization using web technologies (HTML, CSS, JavaScript) for maximum flexibility and customization.

Powerful Features for Modern Production

Everything you need to optimize your blow molding operations

Intuitive HMI

User-friendly interface designed for operators of all experience levels. Clear visualization and easy navigation.

Extrusion Control

Precise control over the extrusion process with real-time monitoring and automatic adjustments.

Wall Thickness Control

Advanced algorithms ensure consistent wall thickness throughout production, reducing waste and improving quality.

Data Logging

Comprehensive data collection and analysis for quality tracking, process optimization, and compliance.

Temperature Management

Multi-zone temperature control with precise regulation for optimal material processing.

Automation

Automated procedures, cycle optimization, and process control for maximum efficiency.

Who Benefits from BlowLOGIC?

Different roles, different needs – one solution that works for everyone

Machine Builders

  • Focus on machine design instead of control development
  • Reduced development time and costs
  • Minimized project and technical risks
  • Fast time-to-market

Software Developers

  • Numerous open-source modules to build upon
  • Customizable process logic and HMI
  • Integration of custom functions possible
  • Modern web technologies (HTML, CSS, JS)

Operators

  • Simple, intuitive operation
  • Interactive help and guidance
  • Stable production process
  • UI developed together with production teams
  • Familiar structures for quick adoption

Service & Support

  • Remote maintenance capabilities
  • Structured error analysis
  • Documented architecture
  • Integrated diagnostics and logging tools

Commissioning Teams

  • Fast configuration
  • Intuitive interface
  • Integrated diagnostics and logging tools
  • Reduced setup time

Process Managers

  • Shortened development cycles
  • Flexible and stable solution
  • Production-focused control system
  • Continuous updates and support

Benefits for Your Business

01

Flexibility

Same system works across many machine types and configurations. Easy to adapt to your specific needs without expensive custom development.

  • Multi-machine compatibility
  • Scalable architecture
  • Custom module integration
02

Future-Proof

Ready for tomorrow's challenges with easy integration of analytics, AI, machine learning, and cloud connectivity.

  • Industry 4.0 ready
  • IoT connectivity
  • Remote monitoring
03

Efficiency

Reduces setup time, improves production consistency, and minimizes waste through intelligent automation and control.

  • Faster setup times
  • Consistent quality
  • Reduced material waste

From Machine to Software

BlowLOGIC bridges the physical and digital worlds - controlling real blow molding machines with intelligent software

Blow Molding Machine

The Hardware

Extrusion blow molding equipment

Controlled by
BlowLOGIC Architecture

The Software

BlowLOGIC control system

AST Expertise

Real-world production experience and practical machine-building knowledge

Beckhoff Platform

Industry-leading automation technology with proven reliability

Open Architecture

No vendor lock-in, easy integration with existing systems

Industry 4.0

Built-in connectivity for data analytics and remote operations

Ready to Transform Your Production?

Experience the power of modern blow molding control. Request a demo or consultation today.

Uwe Lüllwitz • uwe.luellwitz@ast-kanister.de • Tel. 0151/250 232 98